Measurement Sensors for the Metal and Steel Industry

Measuring temperature is a crucial part of metal and steel processing, as changes in temperature affect a metal’s mechanical properties. The metal and steel industry relies on other measurements too — such as length, weight, deflection, thickness, and width — all of which affect material properties and end-product quality.

Laser snapshot sensors for the metal and steel industry are used in the processing, production, storage, and movement of metallic materials. For example, 3D snapshot sensors are used to measure and inspect the thickness of metal sheets and slabs. Ensuring consistent thickness helps maintain quality and identify defective products.

In the rolling mix process, as the ingot gets pressed down into thinner sheets of aluminum, it's important to verify the thickness of the sheet to determine the correct size. Using traditional measurement tools is not only unsafe and inefficient but can also lead to inaccurate measurement, affecting the quality of finished products.

3D laser snapshot sensors for metal and steel industry solutions like the KEYENCE LJ-S8000 Series are designed for use in various factory lines for metal sheet measurement and other applications.

Precise measurements at every stage of production are vital for steel manufacturing. When sorting the iron ore clumps delivered to the processing plant (smelter), the volume of each ore is calculated using 3D measurements of each profile.

This ore is then separated based on its volume for easier processing. During smelting, the ore is mixed with carbon and alloying elements to create steel, which is then shaped through rolling, forging, or extrusion. KEYENCE's LJ-X8000 Series sensors are typically used to measure slab width and warpage while measuring the workpiece's flatness.

The same applies to measuring the outer diameter of steel pipes, which can be measured while still glowing hot (does necessitate the use of a water jacket), along with sheet crown measurements and measuring the thickness of cold rolled steel sheets.

When cold rolled steel is made into various beams, the manufacturer relies on various types of laser profilers, such as KEYENCE’s LJ-X8000 Series 2D/3D laser profilers, to measure the physical dimensions of the rolled steel and ensure optimal properties and adherence to standardized measurements.

This level of control is necessary to ensure that the desired mechanical properties and surface finish are achieved.

Measuring sensors—such as 2D and 3D laser displacement sensors and profilers—are often used to inspect the surface and structural integrity of steel components.

Why? Microcracks can become massive cracks once a steel beam is loaded with several tons of concrete. Fortunately, the aforementioned LJ-X8000 Series 2D/3D laser profilers are great for scanning various steel components for surface defects since their level of accuracy measures surface imperfections down to a single-digit µm range.

The metal and steel industry relies on several different sensor types to maintain the production process and ensure adequate quality control. For example, laser profilers (such as the LJ-X8000 Series) are ideal for measuring the width of the finished product, as well as the length and speed in the rolling mills.

Likewise, confocal laser sensors (such as CL-3000 Series) could be used to measure thickness and sheet and roll crowns.

Ultimately, the metal and steel industry rely on a wide range of different sensor types necessary to keep the production running. If you’re unsure about the implementation of sensing technology in your production process, don’t hesitate to ask KEYENCE—the industry leader’s team of experienced personnel will answer all the questions you might have about precise measurement sensors in the metal and steel industry.

Many production lines optimize their metal and other product manufacturing with our LJ-S8000 Series of 3D snapshot laser sensors. These products can perform accurate 3D profile measurements to capture the full data of targets during manufacturing. Snapshot sensors' contactless measurements make them suitable for different applications where no physical contact is required.

With imaging in 0.2 seconds and repeatability of 0.3 µm, the LJ-S8000 Series is made for ultra-high-speed and accurate measurement and inspections for dimensions and appearance shape, and other product features.

Also, the one-of-its-kind motor-driven scanning detection mechanisms and internal lighting in the LJ-S8000 Series means zero need for lighting, a moving stage, or an encoder required in traditional systems.

For more information on how our laser snapshot sensors for the metal and steel industry can be used in your applications, contact us today. Our team of experts will guide you in choosing the perfect measurement sensors for your specific needs in the metal and steel industry.