Candy Measurement Sensors

Every industrial candy maker needs a formula or batch sheet outlining the ingredients, quantities, and processes that must be in place during production. Following these established guidelines helps manufacturers meet consumer and regulatory standards. To help in these measurement efforts, KEYENCE offers different measurement sensors for candy measurement and food applications.

What Are Candy Measurement Applications?

Common candy measurement equipment includes a candy sorter, flow rate sensor, and data logger. Candy sorters, for example, are used to separate candy into different weights or sizes in order to achieve consistent packaging. Flow meters help measure the amount of additives dosed into a batch or mixing tank. Data acquisition systems like data loggers can be used to monitor pressure and temperature and provide data analysis.

In measurement applications for candy, ingredients such as sugars, flavorings, and colors must be consistent. Also, there must be a way to achieve the right texture. Getting consistency right the first time minimizes or eliminates waste. It also helps prevent production inefficiencies.

The third major measurement application is monitoring parameters like pressure, temperature, and flow rate. Measuring these properties can reveal inconsistencies in ingredient measurements. Hence, confectionery manufacturers must find efficient solutions that support their candy measurement and food applications.

Final Product and Packaging Inspections

During the final assembly stage of candy measurement and food applications, production must be thoroughly inspected for accuracy and missing or extra pieces in primary packaging.

Also, product data on the labeling must be checked for smudged printing, barcode errors, and other issues on the label. When filling secondary packaging, inspections are done to check if they are accurately filled.

In high-moving production lines, manual checks and inspections are out of place or have limited applications. Here at KEYENCE, we provide laser displacement sensors and machine vision systems that can be used for inspecting defects related to product labeling, incorrectly filled packaging, and other types of irregularities.

Key Features of Candy Measurement Systems

The workings of candy measurement solutions must cater to manufacturing needs. Here are some required parts of any candy measurement system:

Accuracy

Whether for the measurement of size, weight, temperature, flow, or count of candies, industrial candy measuring equipment must provide high-precision measurement with consistency.

Speed

In a typical small chocolate factory, half a million units may need to be produced per day. Measuring ingredients and inspecting for consistency requires equipment providing high-speed solutions.

Adaptability

In hybrid production facilities where different types of candies are being produced, measurement or inspection equipment must have adjustable settings to accommodate different candy types, sizes, and packaging requirements.

Data analysis

To continue delivering products that meet consumer and regulatory standards, measurement/inspection systems need to have technologies that can collect and analyze data. This way, quality control personnel and managers can make data-driven decisions.

Benefits of Using Candy Measurement Applications

Using the right flow meters, data loggers, laser displacement sensors, measurement sensors, or any other type of measurement equipment in industrial candy-making provides many benefits.
Confectionery companies are able to:

  • Improve the accuracy of measurement, reducing errors and waste.
  • Increase process efficiency since candy manufacturing equipment solutions are typically automated systems that save time and labor.
  • Optimize the production processes with insights from data recorded by measurement or inspection equipment.
  • Stay compliant with industrial and regulatory standards.
  • Serve customers better.

Why Choose Our Sensors for Candy Measurement Systems?

KEYENCE provides a range of measurement systems for businesses in the confectionery industry. Our laser profiler is a laser displacement sensor that can be used for in-line final candy packaging inspection. Contact KEYENCE today to learn more about our solutions for candy measurement and food applications.

To learn more about our measurement systems contact us today.

Related Downloads