Sensors for Meat Processing

Sensors provide a wide variety of benefits (like quality control) in meat processing optimization.

Quality control efforts start from the receiving and handling stage, typically when a meat processing factory receives carcasses from farms or other sources.

Human vision cannot thoroughly examine raw materials for disease and other abnormalities (let alone detect microorganisms).

Therefore, high-quality sensors are needed to detect signs of contamination and diseases. With this information, human inspectors can then make informed decisions about the next line of action.

Using sensors this way optimizes meat quality control and ensures that high-quality goods are sent out to the consumer market. Plus, this pre-inspection effort contributes to all efforts geared toward delivering safe products for consumers.

Another significant benefit of using sensors in meat processing optimization is the precision measurement of meat thickness. More meat per cut improves profitability for the business, ensuring they can stay in business and serve more consumers. Laser profilers are useful in this particular case. These sensors can detect and accurately measure uneven/curved surfaces. When measuring meats for cuts, they can also recognize the fat cap, shoulder bone, and other curved edges to help optimize the cutting process.

Efficient meat processing inspection is aimed at meeting regulatory standards. Sensors also help manufacturers improve operational efficiency by ensuring all necessary checks and evaluations are done right the first time. The use of measurement sensors can provide the following benefits:

A wide variety of measurement sensor types are available. Visual inspection cameras, hyperspectral imaging cameras, and laser profilers are some examples applicable in different use cases. Laser profilers can be used to measure and inspect meat products and packaging, whether during production or after.

One example is the KEYENCE's LJ-X8000 Series, which is compatible with many applications. It has a linewidth reach of over 720 mm and creates high-resolution images. This may be perfect for scanning larger meat carcasses or employed during the inspection of packaging boxes.

Defective packaging boxes may negatively affect the aesthetics of food products and overall brand recognition. Laser displacement sensors and laser profilers are examples of tools that can be used in meat packaging inspections to spot deformations, labeling misalignments, seal integrity, and more. Instead of using human labor for this inspection aspect, sensor applications can be used for even better results.

Here at KEYENCE, we provide a range of measurement sensors for the food and beverage industry. To learn more about how our laser sensor technologies can help automated meat processing inspection, contact us today.