Vision Systems
Vision Systems for the Automation Equipment and Machine-Building Industry
Explore our Automation Equipment and Machine-Building industry-focused vision systems designed to streamline quality control, assembly verification and inspections.
Vision systems have become crucial technologies in the automation equipment and machine-building industries since they offer a wide range of functions and features that significantly boost efficiency, precision, and reliability through advanced imaging techniques, machine learning, and AI algorithms.
Applications for the Automation Equipment and Machine-Building Industry
Inspection of Automated Machinery Components
Vision systems for automation machinery are commonly used for their dimensional accuracy and tolerance checking. These systems ensure the assembly parts fit together precisely, e.g., automotive assemblies or aerospace components.
Quality Control in Machine Building
Machine builders and automation integrators commonly use vision systems to inspect parts for scratches, dents, corrosion, or other inconsistencies within the material with accuracy and precision. This also includes material verification through hyperspectral or multispectral imaging, assembly verifications (like presence and correct orientation), and several other quality control inspections.
Verification of Assembly Processes
Automated machinery and machine-building processes often require assembly and vision systems to check for the presence and correct orientation of each part during assembly, ensuring that all components are accounted for, properly oriented, and fitted. This extends to other assembly and fabrication methods, including weld inspections and geometric verifications.
FAQs About Vision Systems in the Automation Equipment Manufacturing and Machine-Building Industry
What Are the Benefits of Using Vision Systems for the Automation Equipment and Machine-Building Industry?
Some of the biggest benefits associated with vision systems for automation equipment and machine building are:
- Enhanced quality assurance and quality control
- Increased production efficiency
- Reduced downtime
- Improved safety
- Cost savings through waste reduction
- Reduction of manual labor
What Types of Vision Systems Are Commonly Used in Automation Equipment and Machine-Building Inspections?
Some of the most common types of vision systems for automation equipment manufacturing include 2D vision systems comprising standard 2D cameras and line scanners and 3D vision systems comprising stereo vision, structured light, and laser triangulation systems. Other systems, such as IR imaging and hyperspectral and multispectral, are also used.
What Challenges Do Vision Systems Help Address in the Automation Equipment and Machine-Building Industry?
Vision systems for automation equipment and machine building address several challenges across the entire industry by eliminating labor-intensive and error-prone human quality control and inspection, as well as inaccurate placement of components, which might lead to assembly issues and downtime. Furthermore, they are great for manufacturing process optimization, as they’re great for identifying bottlenecks and inefficiencies in manufacturing and assembly.
How Do Vision Systems Support Traceability and Compliance Requirements in the Automation Equipment and Machine-Building Manufacturing Industry?
Traceability and compliance requirements are crucial factors in maintaining product quality, safety, and regulatory compliance, making vision systems an instrumental element in manufacturing and logistics. This includes serial number and barcode reading, data logging, component verification, and quality inspection.
What Are the Primary Considerations When Selecting Vision Systems for the Automation Equipment and Machine-Building Industry?
The primary consideration when choosing the right automated vision inspection equipment is mostly application-based. Consider application requirements first because understanding the specific tasks associated with your production will help you determine what kind of vision system your application might benefit from the most. The same applies to the type of vision system—referring to either 2D or 3D vision system, and its resolution, image quality, processing speed, and integrability with other systems and/or pre-existing setups.
