Data Acquisition (DAQ)
Automotive Testing Solutions for DAQ
The automotive industry has always been among the first to adopt or develop technological advancements. Still, in an industry in which product safety is paramount, testing and quality assurance are two crucial aspects of production.
Automotive testing solutions, such as data acquisition systems and multi-input data loggers, ensure vehicle safety, performance, and reliability through precise measurement, recording, and analysis of test data—from engine performance to vehicle dynamics and material durability.
Challenges with Traditional Automotive Testing Solutions
Despite all technological advancements, traditional automotive testing solutions aren’t without their challenges, including:
- Limited Flexibility: Traditional automotive testing solutions aren’t as easily adaptable to new testing protocols or technologies, further limiting their usefulness in testing as the need for more in-depth tests continues to rise.
- Data Management Difficulties: Outdated systems aren’t built to manage the amount of data generated by modern automotive testing, which hinders testing speed and testing quality and leads to inefficiencies in production.
- Integration Issues: Integrating legacy testing equipment with newer production processes for data derivation and comprehensive analysis can be challenging due to software and hardware incompatibilities.
Benefits of Automotive Testing Solutions for DAQ
Modern automotive data acquisition hardware specifically built for automotive testing addresses many of the aforementioned challenges and offers several different benefits, including:
- Enhanced Flexibility: KEYENCE’s automotive data acquisition systems are designed with versatility in mind, making them more flexible and easier to adapt to a wide range of testing requirements and standards. The NR-X Series data logger, for example, can measure up to eight different types of signals and perform multi-channel measurements using up to 576 channels.
- Efficient Data Management: KEYENCE’s automotive testing solutions rely on high data transfer speeds, which streamline the collection, analysis, and storage of large volumes of test data. The same applies to data retrieval for subsequent analysis. The NR-X Series supports high-speed communication for quick data transfer and offers compatibility with a variety of software programs for efficient data management.
- Cost-Effectiveness: KEYENCE’s data acquisition systems enable timely inefficiency and defect detection, which leads to further optimization and reductions in downtime, thus increasing the overall operational cost-effectiveness. Potential issues can be identified earlier in the testing process, preventing costly recalls or repairs down the line.
- Seamless Integration: KEYENCE’s automotive data acquisition systems for the automotive industry are capable of collecting data from disparate sources for a more comprehensive analysis. The integration of data gives a more accurate and holistic understanding of the performance and reliability of the vehicle or component.
- Improved Test Accuracy and Reliability: Automotive testing solutions for DAQ systems ensure high-fidelity data capture and analysis, leading to better quality control and enhanced product quality. The NR-X Series has high-speed sampling and multi-channel capabilities, ensuring accurate and reliable data collection.
Industry Applications of Vehicle Testing Solutions for DAQ
Multi-input DAQs have found their applications in various manufacturing and production steps within the automotive industry, including:
- Engine and Powertrain Testing: KEYENCE’s automotive testing solutions collect and analyze performance, efficiency, and emissions data under various testing conditions. This data is crucial for optimizing engine and powertrain design, improving fuel economy, and reducing emissions.
- Vehicle Dynamic Testing: Dynamic testing implies evaluating the handling, braking, and overall vehicle stability in great detail, thanks to the accuracy and resolution of KEYENCE’s automotive testing solutions.
- Environmental Testing: Testing the vehicle’s performance in diverse environmental conditions, including temperature extremes and high relative humidity.
- Quality Control: Automotive testing solutions are often employed in earlier stages of production, including quality control, body/chassis strength and durability testing, etc.
KEYENCE DAQ Solutions for Automotive Testing
KEYENCE DAQ Solutions for automotive testing incorporates the latest technology in automotive DAQ devices, ensuring precise and reliable data capture tailored to meet the specific needs of the automotive industry.
If you’re looking to enhance your quality control and automotive testing during manufacturing and production processes, contact KEYENCE and inquire about integrations with your pre-existing production system.
