Optical Comparator (Profile Projector)
What is Machining?
Machining is the process of using a machine to process materials by cutting, shaping, or otherwise. When machining, understanding a machine's specialties, processes, equipment, and techniques is necessary because not all machines perform the same way. Even the same machine will perform differently day to day depending on temperature, ambient vibration, wear and tear, or other uncontrollable factors.
Machining is usually performed on metals, but certain machines can also process plastics.
Machining Terminology
Lathe
A lathe machine is a type of machine tool that uses a tool bit and rotation to cut materials. It works by rotating material against a tool bit to remove the material forcefully. There are two types of lathes, CNC lathes and general-purpose lathes. The difference lies in the automation used for the lathe machine to work effectively. CNC lathes require computers to control the automatic lathe process, while general-purpose lathes rely on manual effort.
Computer Numerically Controlled (CNC) Machine Tool
A computer numerically controlled machine tool (CNC) is a machine embedded with a computer for functioning and following process instructions. CNCs use any type of machining process and are much more efficient than manual machines because they can use several processes at once and flexibly change processes throughout production.
Machining Center
A machining center, also known as a milling machine, is a CNC machine tool that can mill, drill, bore, tap, and perform various other work all without changing the attachment of the workpiece. It can use a turret to automatically bring different tools to the work location. Many machines have the ability to work with various tools, but the tool change and fixturing sometimes slows the process down. Using a machining center helps streamline this process by adding a computerized system that controls a retrieval arm for the machine to automate and quicken the tool exchange process.
Turret
A turret is a type of machine with multiple mounted tool bits allowing for many different types of machine processing. Since CNC machine tools use automated systems that can be programmed to use several processes at once, this is an instance where a turret would be used.
Machining Processes
Turning
Turning uses a lathe machine and a tool bit to cut cylindrical or discoidal workpieces into round shapes by turning them with the lathe.
Milling
Milling is the subtractive manufacturing process of removing material from a larger piece of raw material stock, usually metal, to create final parts with a desired shape and size. The milling machine uses a cutting tool that rotates on a material and carves and shaves the surface until the desired form is achieved.
Drilling
Drilling is the machining or manual process of making a hole by rotating a tool (drill) into the material.
Boring
Boring is the process of putting a tool (reamer) inside a drilled hole to enlarge it.
Machining Techniques
Subtractive
Subtractive machining is a general term used when describing a machine that shapes a block of material by removing material to create the final product. Examples of this type of machining include drilling, boring, milling, cutting, and grinding.
Machining Measurement Tools
Do you need to measure your machines with holes, curves, edges, and height differences? KEYENCE specializes in measuring tools for machining. Our machining measurement tools are portable, user-friendly, and cover meters of range no matter how complex the machine. Request your demo for machining measurement tools today!
Related Downloads
Brochure for the XM-5000 Series Handheld CMM. Portable CMM to easily and accurately measure 3D and GD&T features anywhere including the shop floor and in the machine tool.
Brochure for the IM-8000 Series Image Dimension Measurement System. Accurately measure parts in seconds at the push of a button.